In the rapidly evolving electronics world, there is an increasing demand for advanced materials that improve performance, reliability and longevity. N,N'-(4,4' diphenylmethane) bismaleimide, referred to as BMI, produced by Yangchen Tech. This high-performance polymer has vital applications in electronic insulation materials and has many advantages. , which can meet the strict requirements of modern electronic equipment. Welcome Inquiry!
Key attributes of BMI manufactured by Yangchen Tech
1. Thermal stability: One of the outstanding features of BMI is its excellent thermal stability. This is critical for electronic insulation materials, which must withstand high temperatures without degrading. BMI maintains its integrity at high temperatures, making it suitable for applications in high-power electronics.
2. Mechanical strength: BMI materials have impressive mechanical strength, ensuring durability and resistance to mechanical stress. This is particularly important in environments where electronic components are subject to vibration and mechanical shock.
3. Electrical insulation: Effective electrical insulation is a basic requirement for materials used in electronic products. BMI has excellent dielectric properties that prevent conduction of electricity and protect sensitive electronic components from short circuits and electrical faults.
4. Chemical resistance: In electronic applications, materials are often in contact with various chemicals during manufacturing and handling. BMI’s chemical resistance ensures it remains stable and effective even in harsh chemical environments.
Certification of Analysis
ITEM
Limits
Results
Appearance
Yellow powder
Yellow powder
Solubility
Dissolved, with trace impurities
Fully soluble, clear
Melting Point℃
150-160
155-158
Ash%
≤0.3
0.06
Water%
≤0.5
0.12
Acidity mgkoH/g
≤5
1.0
Gel time
≤300
160
Application of BMI in electronic insulation
1. Printed Circuit Board (PCB): PCB is the backbone of most electronic devices and requires materials that can meet the demands of modern electronics. BMI is used to manufacture high-performance PCBs, providing thermal and mechanical stability to ensure reliable operation over time.
2. Encapsulation and Potting Compounds: To protect electronic components from environmental factors such as moisture, dust, and mechanical damage, encapsulation and potting compounds are required. BMI-based compounds are ideal for these applications due to their superior protective properties.
3. Wire and cable insulation: In applications where wires and cables are exposed to high temperatures and mechanical stress, BMI serves as an excellent insulating material. Its high heat resistance and durability make it suitable for use in harsh environments, such as the aerospace and automotive industries.
4. Advanced electronic packaging: As electronic devices become more compact and complex, the packaging materials used must provide high performance in terms of thermal management and electrical insulation. BMI is increasingly used in advanced electronic packaging solutions to ensure equipment remains efficient and reliable.
The future is bright for BMI in the field of electronic insulation materials. As research and development continue, new formulations and composite materials based on BMI are being explored to further enhance its performance and expand its application range. Innovations in nanotechnology and materials science may unlock new potential for BMI, making it an even more indispensable material in the electronics industry.
N,N'-(4,4'diphenylmethane) bismaleimide manufactured by Yangchen Tech has become a key player in the field of electronic insulating materials due to its excellent thermal stability, mechanical strength, electrical insulation properties and chemical resistance. As electronic devices continue to evolve, demand for high-performance materials like BMI will undoubtedly grow, paving the way for more reliable, efficient, and durable electronic components. Adopting BMI in the field of electronic insulation is not only a step forward; This is a leap into the future of advanced electronics.
In the quest for materials that can withstand extreme conditions, deliver exceptional performance, and ensure long-lasting durability, N,N'-(4,4' diphenylmethane) bismaleimide (BMI) manufactured by Yangchen Tech has emerged as a standout solution. Known for its remarkable thermal and mechanical properties, BMI is increasingly being utilized in the development of wear-resistant materials. This blog explores the various applications of BMI in this field and highlights how it is revolutionizing wear resistance across multiple industries.
Key Properties of BMI for Wear Resistance
1. High Thermal Stability: BMI can withstand extreme temperatures without losing its structural integrity, making it ideal for applications where materials are exposed to high heat.
2. Exceptional Mechanical Strength: The mechanical robustness of BMI ensures that it can endure significant wear and tear, maintaining its effectiveness over prolonged use.
3. Chemical Resistance: BMI is resistant to a wide range of chemicals, preventing degradation that could compromise wear resistance in harsh environments.
4. Low Friction Coefficient: BMI materials typically exhibit low friction, reducing wear and extending the lifespan of components.
5. Dimensional Stability: BMI maintains its dimensions even under mechanical stress and temperature fluctuations, which is crucial for maintaining performance in wear-resistant applications.
Certification of Analysis (manufactured by Yangchen Tech)
ITEM
Limits
Results
Appearance
Yellow powder
Yellow powder
Solubility
Dissolved, with trace impurities
Fully soluble, clear
Melting Point℃
150-160
155-158
Ash%
≤0.3
0.06
Water%
≤0.5
0.12
Acidity mgkoH/g
≤5
1.0
Gel time
≤300
160
Applications of BMI in Wear-Resistant Materials
1. Aerospace Components: In aerospace, materials are subjected to extreme conditions, including high temperatures and mechanical stress. BMI is used in various components, such as bearings and bushings, where wear resistance is critical for safety and performance.
2. Automotive Parts: The automotive industry benefits from BMI in components like gears, seals, and friction pads. The high wear resistance of BMI ensures these parts remain functional and reliable under continuous operation and harsh conditions.
3. Industrial Machinery: Industrial machines often operate under heavy loads and intense usage, leading to significant wear. BMI-based materials are employed in gears, bearings, and other high-wear parts to enhance durability and reduce maintenance needs.
4. Oil and Gas Industry: Equipment used in the extraction and processing of oil and gas faces abrasive conditions and chemical exposure. BMI materials provide the necessary wear resistance and chemical stability for components such as seals, valves, and pump parts.
5. Sports Equipment: High-performance sports equipment, including skis, skateboards, and cycling components, can benefit from BMI’s wear-resistant properties. These materials help improve the durability and longevity of sports gear subjected to constant use and harsh environments.
Advantages of Using BMI in Wear-Resistant Applications
- Extended Lifespan: The durability of BMI materials means components last longer, reducing the frequency of replacements and repairs.
- Reduced Downtime: Enhanced wear resistance minimizes equipment failure, leading to increased operational efficiency and reduced downtime.
- Cost Efficiency: Although BMI materials might be more expensive upfront, their long-term benefits in terms of reduced maintenance and replacement costs make them a cost-effective choice.
- Performance Enhancement: BMI’s properties contribute to improved performance of components, ensuring they operate reliably under demanding conditions.
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N,N'-(4,4' diphenylmethane) bismaleimide is proving to be a game-changer in the development of wear-resistant materials. Its exceptional properties, including thermal stability, mechanical strength, and chemical resistance, make it an ideal choice for applications across a range of industries. As technology advances and demands for more durable and reliable materials grow, BMI is poised to play an increasingly vital role in ensuring the longevity and performance of wear-resistant components.
N,N'-(4,4'-diphenylmethane)bismaleimide is an aromatic bismaleimide resin known for its excellent high temperature resistance and mechanical properties. It is a high melting point yellow powder with strong chemical resistance.In the electronics field, BMI resins manufactured by Yangchen tech is used to make heat-resistant laminates and electrical insulation materials for harsh conditions (H/F grades).
In contrast, traditional epoxy resins are widely used in PCB laminates and adhesives due to their low cost and ease of use, but they begin to lose strength and degrade at high temperatures. This blog compares the material properties and application differences of 4,4′-bismaleimide (BMI) and epoxy resins in electronic devices.
N,N'-(4,4'-diphenylmethane)bismaleimide
Whatever you needs, Yangchen Tech is at your side.
Warehouse of Yangchen Tech
Whatever you needs, Yangchen Tech is at your side.
Warehouse of Yangchen Tech
Whatever you needs, Yangchen Tech is at your side.
The rigid, highly conjugated structure of N,N'-(4,4'-diphenylmethane) bismaleimide gives it a high melting point (about 150-160°C) and glass transition temperature. It is almost insoluble in water/ethanol, but soluble in polar organic solvents such as acetone or DMF. High curing temperatures (usually 200-250°C) make BMI crosslinked into a dense three-dimensional network structure with excellent thermal stability.Commercial systems usually mix BMI with vinyl or allyl comonomers (e.g. DABA, vinyl phenol) to improve toughness. Cured BMI is still harder and stronger than most epoxies at high temperatures.
Technical Indicators
Appearance
Melting point
Acid value
Volatile
Specification
Gel time 200℃
Toluene Solubility
Yellow powder
150-160℃
≤1mgKOH/g
≤1%
>98%
<300 S
Totally soluble or a small amount of insoluble matter, transparent solution
The significant advantage of 4,4′-bismaleimide (BMI) resins is thermal stability. Unlike standard epoxy resins, which soften and lose modulus above about 120-150°C, BMI-based networks maintain mechanical integrity at temperatures well above 200°C.
BMIs maintain strength and stiffness in high temperature environments (e.g., aerospace engines, gas turbines) where epoxies tend to fail.
In fact, high-Tg BMI laminates or prepregs maintain excellent mechanical properties up to about 250°C.
In contrast, most epoxy-based electronic materials have a Tg below 150°C, limiting them to low-grade insulation applications. BMI also has excellent mechanical strength and stiffness. Its rigid aromatic backbone gives it high tensile and flexural strength. Compared to epoxies, BMI composites can withstand greater static and dynamic loads without deformation.
For example, parts made with a 4,4′-BMI matrix, such as aircraft fuselage panels or connector housings, will exhibit higher compression and impact resistance than equivalent epoxy-based parts. In tests, BMI composites have demonstrated improved durability under heavy loads and high-velocity impacts, thereby extending the service life and improving the safety of high-performance equipment.
While epoxies are tough at room temperature, they tend to become brittle or creep at elevated temperatures, while the network rigidity of BMI remains strong. Another key advantage is its chemical and environmental resistance. BMI resins are more resistant to corrosion from solvents, acids, and other chemicals than typical epoxy formulations.
Property
4,4′-BMI (Bismaleimide Resin)
Epoxy Resin
Glass Transition (Tg)
>200 °C (often ~250 °C); stable mechanical/dielectric at high temps
~100–150 °C; mechanical properties degrade above ~120 °C
High-Temp Strength
Retains strength up to ~250 °C
Softens and may creep/fail well below 200 °C
Mechanical Modulus
Stiffer at all temperatures (especially when toughened)
Less stiff overall; can be toughened but weakens at high temp
Density
Lightweight vs. metal; potentially lighter than epoxy formulations
Lightweight vs. metal; but slightly denser than BMI in some cases
Thermal Conductivity
Poor conductor; can be filled for thermal applications
Poor conductor; also fillable with ceramics or carbon
Electrical Insulation
Meets Class F/H (155–180 °C); suitable for motors, coils, high-temp circuits
Often limited to Class B (130 °C); may not meet high-temp specs
Flame Rating
Inherently flame-retardant; low smoke/toxicity, fewer additives needed
Needs more additives for flame retardancy